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Synflex Elektro GmbH
Auf den Kreuzen 24
D-32825 Blomberg

Phone +49 / 5235 / 968-0
Fax: +49 / 5235 / 968-222

Email: info@synflex.de
Internet: http://www.synflex.de

Dolphon® XL-2102 OPT 1K Resin

Description

Dolphon® XL-2102 OPT is a 1K resin based on polyester.
Properties

Dolphon® XL -2102 OPT is characterised by the following properties:

- UL-approved
- very low weight loss on cure
- very low odour
- excellent wetting properties
- good bond strength
- fast curing cycles
Application

Dolphon® XL-2102 OPT is a trickle resin which can also be used as a fast curing dip resin for

- armatures
- rotors
- stators.
Standards

UL-approved class H (180 °C), File OBOR2.E317427 and
OBJS2.E317429.
UL-System-approved from 130 - 220 °C

UL-approved with magnet wire
temperature class acc. UL 1446:

magnet wire Twisted pairs Helical coils
MW 16-C 220 °C -
MW 28-C 130 °C -
MW 35-C 180 °C 200 °C
Delivery format

Dolphon® XL-2102 OPT is delivered in 25 kg disposable
containers or in 230 kg barrels.
Storage

Dolphon® XL -2102 OPT can be stored for 18 months at
room temperature in a sealed container (max. 30 °C).
The trickle and dip resin must be stored in a cold
place and protected against direct sunlight, UV radiation
and sources of heat.


Always observe general rules and regulations.
Processing


Exemplary impregnating process suggestion:

1. Pre-heat the object to approx. 105-120 °C.
2. Trickle the resin on the unit, keeping it in slow rotation
3. Cure at 150-160 °C for 20-30 min.

Vacuum (pressure) impregnating is possible.
Hardening


Proposed curing time for trickle impregnation:

150-160 °C - 20 to 30 min.
Cleaning the equipment

Since the cured trickle and dip resin is practically
insoluble, the tools have to be cleaned as soon as
possible with a suitable solvent. Maintenance and care of
impregnating plants, especially cleaning, must be carried
out according to operational requirements. Always refer to
the user manual of the plant.

Technical data

  Unit Conditions Values  
Mechanical
Specific density   at 25 °C 1.150 ± 50 g/l  
Viscosity   Ford Cup 4 at 25 °C 100 - 150 s  
Viscosity   ISO Cup 6 at 25 °C 70 - 100 s  
Gel time   at 100 °C 8 - 20 min  
Weight loss   gr. 15 of resin, from 100-140 °C for 20 gr < 1,3 %  
Bond strength   25 °C >180 N IEC61033, HC
Bond strength   80 °C >90 N IEC61033, Method B, HC, MW 35
Bond strength   155 °C >30 N IEC61033, HC
Water absorption   90' bei 100 °C <1.5 % ASTM D 570
  Unit  
Electrical
Dielectric strength kV/mm > 3.2/0.025 ASTM D - 115, 25 °C
Resistivity Ω/cm >1015 IEC 60464-2
Resistivity Ω/cm >1012 IEC 60464-2 part 2, after 7 days water imersion
Surface resistance   >1015 IEC 60464-2
Relative permittivity   3.3 ASTM D-150, 25 °C
  Unit  
Thermal
Temperature index   200 °C HC MW 35-C
  Unit  
Chemical
Resistant to   Xylene, Methane, Hexane yes IEC 60464 Teil 2
Resistant to   30 % Sulfuric Acid <1.5 % ISO 175 - 7 days
Resistant to   10 % Hydrochloric Acid <2.5 % ISO 175 - 7 days
Resistant to   transformer oil <0.5 % ISO 175 - 7 days
Dolphon® is a registered Trademark of John C. Dolph Company (Dolphs)

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