SynChem – Resins & Varnishes Voltatex ® 4130 1-component-resin
Voltatex® 4130 is a cloudy, yellow-brown, vinyl toluene based, styrene-free single-component impregnating resin that is ready to use, based on unsaturated polyesterimide resins.
- single component
- very high capillary activity
- low evaporation losses while processing
- high resin retention in the object
- low draining losses in the oven
The cured resin compound is characterized by:
- high thermal endurance
- excellent bond strength
- high thermal and mechanical stability, especially under extreme long term stress
- tough and hard resin compound
Application
- stators
- transformers
- suitable for: Insulation systems of thermal class 180 (H)
Standards
- UL-File-Nr.: E 101752 (M) Underwriters Laboritories Inc., USA
- Isolation-system temperature of thermal class 180 (H) acc. to IEC 60085:2007
- Temperature Index in acc. with IEC 60455-3-5, Type 180, Testing Method in acc. with IEC 60216
- Polybromited diphenylether 2003/11/EU (PBDE)
- Temperature class acc. to UL 1446:
| Twisted Pair | ASTM D2307 | MW 30:200 |
| MW 35:180 | ||
| Helical Coil | ASTM D2519 | MW 30:200 |
Insulation-system acc. to UL 1446 (IEC 61858):
| Class 130 | C190HE |
| R150HE | |
| Z130HE | |
| Z150HE | |
| Class 155 | C290HE |
| CZ255HE | |
| R201HE | |
| R203HE | |
| Z200HE | |
| Class 180 | R342HE |
Delivery forms
Voltatex® 4130 is supplied in one-way-cans containing 25 kg.
Storage
In closed original cans the resin can be stored for 6 months if provided storage temperature does not exceed 25 °C.
Hardening
In order to minimize evaporation of reactive components while curing the impregnated objects should be heated up to the curing temperaturein the shortest possible time. The air flow in the curing oven should be kept to the minimum permitted by safety considerations.
Curing time:
at 130 °C: 3h
at 150 °C: 1h
Protection
Cured Voltatex® 4130 is biologically inactive and not dangerous to health. When processing the liquid resin please refer to the Material Safety Data Sheet (MSDS) for Voltatex® 4130 and the regulations of your local authority.
Cleaning
Once cured Voltatex®4130 is almost insoluble. Therefore, application equipment should be cleaned regularly with cleaner Voltatex® T050.
All equipment cleaning and maintenance should be carried out in accordance with the equipment manufacturer’s instructions.
Processing
The impregnating resin can be applied by using
- all kind of conventional dip & bake equipment
- continuous and vacuum dip processes
- VPI process
Unlimited tank stability can be achieved as long as Voltatex® 4130 is kept below 25 °C and at least 30 % of the tank content is used and
replaced with fresh resin per month. For optimum process viscosity it is possible to add Voltatex® T032.
Technical data
| Property | Unit of measure | Conditions | Values | Testing method |
|---|---|---|---|---|
| Bond strength of twisted coils | N | Room temperature | 230 ± 20 | IEC 60455-2, test method A acc. IEC 61033 |
| Bond strength of twisted coils 130 °C | N | 130 °C | 33 ± 8 | IEC 60455-2, test method A acc. IEC 61033 |
| Bond strength of twisted coils 155 °C | N | 155 °C | 30 ± 5 | IEC 60455-2, test method A acc. IEC 61033 |
| Bond strength of twisted coils 180 °C | N | 180 °C | 30 ± 5 | IEC 60455-2, test method A acc. IEC 61033 |
| Shore-D-hardness | room temperature | 50 ± 5 | acc. IEC 60455-2, ISO 868 |
| Property | Unit of measure | Conditions | Values | Testing method |
|---|---|---|---|---|
| Temperature index | °C | IEC 60455-3-5 | 180 | acc. IEC 60216 |
| Testing voltage IEC 60317-13 | °C | MW 35 | 196 | IEC 60172 |
| Testing voltage IEC 60317-8 | °C | MW 30 | 209 | IEC 60172 |
| Bond strength IEC 60317-13 | °C | IEC 61033 / MW 35 | 214 | method B, final point 22 N |
| Thermal conductivity | W(m*k)^-1 | 0.17 | acc. DIN 501046 |
| Property | Conditions | Values | Testing method |
|---|---|---|---|
| Resistance | Hexane | resistant | Energy Solutions, Voltatex® 019 |
| Resistance | Transformer oil, distilled water, 5 % soap-flock-dilution | resistant | acc. Axalta company standard |
| Property | Unit of measure | Conditions | Values | Testing method |
|---|---|---|---|---|
| Dielectric strength at 23 °C and 50 % r.h. | kV/mm | typ. value | 74 | IEC 60455-2 test method acc. IEC 60243-1 |
| Dielectric strength at 155 °C | kV/mm | typ. value | 72 | IEC 60455-2, test method acc. IEC 60243-1 |
| Dielectric strength at 23 °C after 96 h storage at 92 % r.h. | kV/mm | typ. value | 90 | IEC 60455-2 test method acc. IEC 60243-1 |
| Dielectric strength at 105 °C after 168 h oil immersion | kV/mm | typ. value | 130 | IEC 60455-2 test method acc. IEC 60243-1 |
| Specific volume resistance at 155 °C | Ω*cm | typ. value | 5x10^10 | IEC 60455-2 test method acc. IEC 60093 |
| Specific volume resistance at 180 °C | Ω*cm | typ. value | 1x10^10 | IEC 60455-2 test method acc. IEC 60093 |
| Specific volume resistance after 7 d water immersion | Ω*cm | typ. value | 8x10^15 | IEC 60455-2 test method acc. IEC 60093 |
| Creep resistance | typ. value | CTI 600 M | IEC 60455-2, test method acc. IEC 60234-1 | |
| Dielectric constant at 23 °C between 50 Hz and 1 MHz | 3.4 ± 0.5 | IEC 60455-2 test method acc. IEC 60250 | ||
| Loss factor at 155 °C and 50 Hz | 100x10^-3 - 300x10^-3 | IEC 60455-2 test method acc. IEC 60250 | ||
| Loss factor cross section 0.2=200x10^-3 | °C | 145-170 | IEC 60455-2 test method acc. IEC 60250 |
| Property | Unit of measure | Conditions | Values | Testing method |
|---|---|---|---|---|
| Flow time | s | 23 °C | 75 ± 10 | acc. DIN 53211 |
| Reaction process gel time | min | typ. value | 7.7 | 100 °C, company standard Voltatex® 014 |
| Reaction process reaction time | min | typ. value | 12.9 | 100 °C, company standard Voltatex® 014 |
| Viscosity | mPas | 25°C | 265 ± 30 | acc. DIN 53019 |
| VOC acc. 31. BLmSchV | typ. value | approx. 5.2 % | mass |