SynChem – Resins & Varnishes WEVOSIL 22027 FL

The resulting molding material is characterized by its excellent mechanical and elastic properties, as well as its good low-temperature flexibility in the temperature shock test. Recommended temperature range: -60 °C to +180 °C.

The resin is processed together with WEVOSIL 22027 FL B.

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Application

Potting for batteries with regard to thermal runaway prevention.

Standards

  • Temperature application range -60 °C - +180 °C
  • UL 94 V1

Delivery forms

10 kg and 30 kg containers.

Color

WEVOSIL 22027 FL A: Natural
WEVOSIL 22027 FL B: Red

Storage

Polymer (A-component) and crosslinker (B-component) must be stored dry and at a temperature of 5 °C to 30 °C and not in the open air. The containers should be stored upright and not directly on the cold floor (floor temperature not below 5 °C). WEVOSIL 22027 FL has a shelf life of 6 months after production.

At temperatures above 25 °C, the settling of the fillers contained in the casting compound is accelerated. The potting compound is then more difficult to homogenize.

Hardening

  • Pot life: 50 - 70 minutes at room temperature, depending on layer thickness and casting volume.
  • Curing time: 6 hours at room temperature, 1 hour at 100 °C
  • Final chemical curing: several days at room temperature

Curing notes:

  • Excessive humidity has a damaging effect on the uncured compound. If necessary, curing should take place in an air-conditioned room, a container with low humidity or in an oven.
  • Curing at an elevated temperature (50 - 100 °C) accelerates the curing reaction and can influence the adhesion of the potting compound to the walls of the component.
  • The WEVOSIL 22027 FL casting compound reaches its final hardness after a few days at room temperature.
  • After approx. 6 hours curing at room temperature (or 1 h @ 100 °C) approx. 90 - 95 % of the Curing takes place. To achieve the final hardness, post-curing can then be carried out for 2 hours at 165 - 180 °C. However, this last step is not absolutely necessary. After a few days, the casting compound reaches its final hardness even at room temperature (depending on the system).
  • Electrical tests of the component quality can usually be carried out after the first curing (6 hours at room temperature or 1 h @ 100 °C).

Protection

Our products are intended solely for industrial use. For further details, please refer to the safety data sheet.

 

Processing

Our processing instructions please find here.

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Technical data

General
Property Unit of measure Condition Value Test method
Mixing ratio Gew-% 100:100
Pot lilfe min 25 °C 90-120
Curing time h 25 °C 6
Curing time h 100 °C 1
Mechanical
Property Unit of measure Condition Value Test method
Density g/cm³ WEVOSIL 22027 FL A 1.18-1.22
Density g/cm³ WEVOSIL 22027 FL B 1.18-1.22
Viscosity mPas WEVOSIL 22027 FL A / 22 °C 700-1300
Viscosity mPas WEVOSIL 22027 FL B / 22 °C 700-1300
Mixture viscosity 22 °C 700-1300
Hardness Shore A 25-35 ISO 48-4
Water absorption % 30 d / RT <0.5
Elongation at break % 100 ISO 527-2
Thermal
Property Unit of measure Condition Value Test method
Thermal class H DIN EN 60085
Glass transition temperature °C -46 TMA
Thermal conductivity W/m*K 0.3 ISO 22007-2:2008
Electrical
Property Unit of measure Condition Value Test method
Dielectric strength kV/mm >25 DIN EN 60243
Dielectric constant &epsilon; at 50 Hz, 23 °C 3.35 DIN EN 60250
Dielectric constant; at 1 kHz, 23 °C 3.16 DIN EN 60250
Dielectric constant &epsilon; at 1 MHz, 23 °C 3.07 DIN EN 60250
Volume resistance specific at 23 °C, 50 % r.h. Ωxcm >10^14 DIN EN 62631-3-1:2016
Surface resistivity at 23°C and 50 % r.h. >10^14 DIN EN 62631-3-1:2016