SynWire – Winding Wires SynWire type 180, Copper Wire, round, enamelled, self bonding

  • enamelled round copper wire, self-bonding
  • insulated with solderable polyester and aliphatic polyamide
  • class 180

The SynWire type 180 is a thermal class H enamelled copper wire which can be directly soldered and bonded under heat. With a solder bath temperature from 470 °C the wire is solderable without prior removal of the insulation film.

The SynWire type 180 is a 2-ply self bonding wire which is used to produce thermally stimulated windings in an integral and thus space saving, machine suitable, efficient and cost-effective manner. In contrast to impregnants, these windings can be bonded quickly and environmentally friendly. The self bonding windings are characterised by their thermal and mechanical stability.

State-of-the-art processing techniques, process controls and checks ensure the constant high quality of these wires.

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Electric motors, induction coils, stator windings


IEC / DIN EN 60317-36
Partly UL approved

Delivery forms

Grade 1B + 2B: 0.036 – 1.25 mm

Technical data

Typical properties of enamelled round self-bonding copper wire, 0.500 mm, with insulation film grade 1B

Property Unit of measure Set value Actual value (typ.)
Outer diameter mm min. 0.541 - max. 0.568 as set value
Bare wire diameter mm 0.495 - 0.505 as set value
Adhesion and elongation 1 x d, no cracks 1 x d / 10% pre-elongation
Elongation at break % ≥ 28 ≥28
Adhesiveness at r.t. N 1.1 > 1.1
Property Unit of measure Set value Actual value (typ.)
Re-softening temperature °C 160 ≥ 160
Heat shock at 200 °C ≥200 ≥ 200
Solderability at 470 °C s ≤ 6 ≤ 4
Bonding temperature °C 200 ± 2 180-200
Temperature index TI min. 180 ≥ 180
Cut through temperature (pre-heated block) °C min. 265 ≥ 2 Min. at 265
Property Unit of measure Set value Actual value (typ.)
Dielectric strength RT kV ≥ 2,4 (Twist) ≥ 2,4 (Twist)
Electric conductivity m/Ωmm² 58.5 58.5