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SynTherm® – Insulating Materials

SynTherm® YT510 DDP

SynTherm® YT510 DDP is a synthetic electro-insulation paper constructed of a calandered, aromatic polyamide fibride flock composition. Both sides of the paper are printed with a B-stage Epoxy resin in a diamond dotted pattern.

Attributes

The base material SynTherm® YT510 is a Class H (180 °C) insulating material. Temperatures below 200 °C only slightly influence its electrical properties. The good mechanical properties can be extrapolated to significantly higher temperatures. SynTherm® YT510 is also suitable for us at temperatures to -190 °C due to its polymer-structure. It has a high short-term dielectric strength. SynTherm® YT510 is compatible with all classes of common resins, varnishes, adhesives as well as transformer liquids, lubricants, and cooling agents. Common solvents may lead to slight reversible moisture expansion. SynTherm® YT510 has low flammability (UL 94V-0) and very high resistance to beta and gamma radiation.

Application

SynTherm® YT510 DDP is used as layer insulation in transformers.

Standards
  • Insulating material class F (155 °C). Base material class H (180 °C)
  • The base material is UL listed (RTI mech. + electr. 210 °C)
  • RoHS compliant acc. to 2011/65/EU
Delivery forms

Film thickness in μm:
50, 80, 130, 180, 250, 300, 380, 510, 760

SYNTHERM® YT510 DDP is available:

  • in tapes: depending on material thickness on request beginning at 6mm (thin material)
  • in rolls: 965 mm

Feathering:

  • depth approx. 1 - 12 mm, distance approx. 1 - 10 mm
  • 10 mm up to 240 mm width, thickness on request
Base

Calandered, aromatic polyamide fibride flock composition with diamond dotted B-stage resin on both sides.

Technical data
Mechanical
Nominal thickness  Typical thickness  Specific weight  Tensile strength longitudinal  Tensile strength transversal  Elongation at break longitudinal  Elongation at break transversal  Shrinkage at 300 °C longitudinal  Shrinkage at 300 °C transversal  Elmendorf tear strength longitudinal  Elmendorf tear strength transversal 
Unit of measure                   Test standard 
μm  50 80 130 180 250 300 380 510 760  
µm  60 80 130 180 260 310 390 510 770 GB/T451.3-2002
g/m²  41 63 116 175 249 309 397 510 690 GB/T451.2-2002
N/cm  39 68 140 225 265 350 436 579 700 GB/T12914-2008
N/cm  16 30 58 105 168 200 260 355 450 GB/T12914-2008
6.5 8.5 11 12 13.5 15,5 14 12.5 12 GB/T12914-2008
7.0 9 12 12.5 14 16 15 13.5 12.5 GB/T12914-2008
3.5 3.5 3.0 3.0 3.0 3.0 3.0 3.0 3.0 IEC60819-2:2002
3.0 3.0 2.5 2.5 2.5 2.5 2.5 2.0 2.0 IEC60819-2:2002
0.7 0.9 2.4 3.8 6.0 7.5 9.5 14 - GB/T455-2002
1.2 1.8 3.8 6.5 10.0 13.5 17 23.5 - GB/T455-2002
Properties of B-stage resin
Thickness increase (one side)  Basic weight increase (both sides)  Curing conditions  Curing conditions  Shelf life 
Unit of measure          
µm  10±15 %        
g/m²  5±10 %        
1 3 10 20 30
°C  130 120 110 100 90
  6 months after production        
Electrical
Nominal thickness  Dielectric constant (50 Hz)  Field intensity 
Unit of measure                   Test standard 
μm  50 80 130 180 250 300 380 510 760  
  1.5 1.5 2.1 2.4 2.5 2.7 3.0 3.1 3.2 GB/T1409-2006
kV/mm  13 14 18 19 21 22 20 18 19 GB/T1408.1-2006

SynTherm® is a registered trademark of SynFlex.